豆乳饮料工厂设计

气损耗0.3% : 24048.10/(1-0.3%)=24120.46 kgР均质损耗0.3% : 24120.46/(1-0.3%)=24193.04 kgР调制损耗 1% : 24193.04/(1-1%)=24137.41 kgР在调制过程中,各辅料添加率为:油脂1.5%,白砂糖:6%,鲜奶:30%,卵磷脂:2.4%,稳定剂:0.1%,分散剂:0.3%,故Р辅料总添加率为= 1.5% + 6% + 30% + 2.4% + 0.1% + 0.3% = 40.3%Р添加辅料40.3%: 24437.41/(1+40.3%)=17417.97 kgР浆渣分离损耗30%: 17417.97/(1-30%)=24882.82 kgР浸泡豆水比1:5: 24882.82/6=4147.14 kgР 脱皮损耗3% : 3455.95/(1-3%)=4275.40 kgР 清理损耗1% : 4275.40/(1-1%)=4318.59 kgР 挑选损耗2% : 4318.59/(1-2%)=4406.72Р故,生产24t豆乳饮料,需要大豆原料4.41t,需要的辅料为:Р17417.97×40.3%=7.02吨Р(3)物料平衡图(日班产24吨豆乳饮料)Р3672.26kgР挑选损失2%Р3598..82 kgР清理损失1%Р3562.83kgР脱皮损失3%Р3455.95kgР浸泡豆水比1:5Р20735.68kgР磨浆分离除渣损失30%Р14514.97kgР调制添加40.3%,损失1%Р20160.86kgР包装损失0.2%Р20100.38kgР均质损耗0.3%Р20040.08kgР脱气损失0.3%Р20000kgР(4)豆乳饮料的主要理化指标:Р项目Р指标《豆乳饮料(非果汁型)二级品》Р总固形物含量/(g/100mol)≥Р7.5Р蛋白质含量≥Р1.0Р脂肪含量≥Р0.5